Megadyne
Coatings and custom manufacturing
Coatings, welded profiles, PPJ endless splices and custom modifications for Megadyne belts.
Coatings, welded profiles, PPJ endless splices and custom modifications for Megadyne belts.
Megadyne offers a comprehensive custom manufacturing service for timing and conveying belts. From coatings in various materials to welded profiles, endless splices and bespoke modifications for specific industrial applications.
Coatings available in polyurethane, elastomer, foam, PVC and other special materials. The choice of coating depends on the application: non-slip, abrasion resistance, food contact, antistatic or noise dampening.
For applications where welded profiles do not meet design requirements, Megadyne manufactures machined teeth in high-strength materials that are mechanically fastened to the belt.
The Progressive Pin Joint system allows a timing belt to be installed without dismounting the drive. Ideal for fast maintenance on production lines where downtime is critical.
Megalinear and Megaflex belts are customised with profiles welded to the back: flights, lateral guides, dividers and stops manufactured in highly wear-resistant materials.
| Coating | Material | Features | Application |
|---|---|---|---|
| AVAFC 60 | Elastomer | High friction on dry and wet surfaces. Available in several colours. | General conveying, dry and wet grip |
| Red Grip | Synthetic rubber | Seamless alternative to natural rubber. Only available on Megaflex. | High-friction conveying |
| Orange Cover | Orange elastomer | High grip, good wear and oil resistance. Megaflex only. | Conveying with oils |
| APL Supergrip | Red textured rubber | Rough high-friction surface. Compensates for height differences. Moisture resistant. | Inclined conveyors, slope conveying |
| Supergrip Petrol | Petrol-blue polyurethane | Good abrasion resistance with high CoF. Improved adhesion in wet and dirty conditions. | Inclined, feeding, take-away conveyors |
| Supergrip White | White polyurethane | Same characteristics as Supergrip Petrol but less flexible. Food-contact approved. | Food conveying, acids and bases |
| Blue Grip | Blue rubber | Very good wear resistance. Alternative to natural rubber. | High friction, rubber-base belts only |
| Coating | Material | Features | Application |
|---|---|---|---|
| PU Fishbone | Fishbone polyurethane | Herringbone pattern for friction and drainage in wet environments. | Wash-down conveyors, wet environments |
| PU Ribbed | Ribbed polyurethane | Reduced contact point for smooth surfaces. Allows liquid drainage. | Smooth product conveying in wet conditions |
| Minigrip Green | Green polyurethane | Thin structure, very good friction in wet and dusty conditions. Resistant to acids and oils. | Wet or dusty conditions |
| Linatex™ Red | Red Linatex rubber | High CoF, good wear resistance in wet conditions. Poor in oil. | Discharge conveyors, VFFS suction |
| PVC Fishbone | Clear PVC | Improved CoF in wet conditions. Formulated with FDA materials. Resistant to acids and oils. | Wet food contact, FDA certified |
| Coating | Material | Features | Application |
|---|---|---|---|
| NP 385 | Noppen polyurethane | Contact only on top of protrusions. For oily conditions. | Oily conveyors |
| TT60 | Antistatic rubber | Soft surface, scratch-resistant, good oil resistance. Kevlar complement. | Sharp oily parts, high temperature |
| Celloflex | Closed-cell foam | Very flexible, good impact absorption. Better resistance than Sylomer foams. | Sensitive and fragile products |
| Sponge Rubber Orange | Orange sponge rubber | High grip. Foam for delicate products. | Pressure-sensitive products |
| FAG 25 Green Felt | Green felt | Soft surface, scratch-resistant, good oil resistance. | Sharp oily parts, metals |
| RP 400 Yellow | Fine-textured rubber | Fine texture similar to natural rubber but higher abrasion resistance. | Improved alternative to natural rubber |
| Coating | Hardness (ShA) | Features | Application |
|---|---|---|---|
| Sylomer Blue | 10 ShA | High dynamic load capacity for light and fragile products. | Handling of light and fragile parts |
| Sylomer Green | 15 ShA | High dynamic load capacity for pressure belts. | Top pressure belts |
| Sylomer Brown | 22 ShA | High dynamic load capacity for glass conveying. | Glass industry |
| Sylomer Yellow | 25 ShA | High dynamic load capacity for light and sensitive parts. | Light and sensitive products |
| Coating | Material | Features | Application |
|---|---|---|---|
| PVC-Foil Blue | Blue PVC | Good adhesion, smooth surface. Seamless welding on ML and MFX. | Paper, films, wood, plastics |
| PVC-Saw-Tooth | Clear FDA PVC | Saw-tooth pattern for improved wet adhesion. Line contact. | Wet conditions, FDA certified |
| PVC-Napped | Thin FDA PVC | Thin coating, good CoF in wet conditions. Resistant to acids and oils. | Food contact, FDA certified |
| Polythan D44 | Brown polyurethane | Ozone and UV resistance. Cut resistance. | Wood sheets, glass, panels |
| Orange Natural Rubber R66 | Orange natural rubber | High CoF, excellent abrasion and tear resistance. Low hysteresis. | Rubber-base belts only |
| Low Duro NR R34 | Low-durometer natural rubber | High CoF, excellent abrasion resistance. Non-marking. | Applications requiring high friction |
| 65 Duro Red Nitrile/PVC | Red nitrile/PVC | Good CoF and oil resistance. Mixed compound. | Rubber-base belts only |
| Gummy Correx Ambra | Amber natural rubber | High CoF and higher abrasion resistance than other natural rubbers. | Rubber-base belts only |
| 70 Duro Grey HNBR-HTG | Grey HNBR | High-temperature applications with UV resistance. | 8M, H and T10 profiles only, rubber base |